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Intumescent Coating vs NPC Removable Insulation Jackets
Protect your equipment — without the usual hassle
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Side-by-side comparison
Installation
Maintenance access
Reusable
Moisture resistance
Customization
Fire protection
Long-term cost
Intumescent Coating
Multi-step: surface prep, several layers, drying time
Requires removal or reapplication for inspection
No — one-time use only
Can absorb moisture and deteriorate over time
General coverage, not tailored
Effective if applied correctly
Higher due to frequent maintenance and rework
NPC Removable Insulation Jackets
Quick wrap-around install — no downtime needed
Easy to remove and reattach without damage
Yes — fully reusable and long-lasting
Water-resistant and ideal for harsh environments
Custom-built for each valve, flange, or component
Proven in jet fire and hydrocarbon fire testing
Lower thanks to durability and operational flexibility
Why are more engineers switching to removable jackets?
Because they offer solid protection without locking you out of your own equipment. No drying times, no rework after inspections, no unexpected shutdowns. Just efficient, flexible thermal protection you can count on.
One thing worth noting
Coatings can work — until you need to open up what’s underneath.
With NPC’s jackets, you get protection that also respects your maintenance schedule.
TDI KMASS vs NPC Jackets
While TDI KMASS sets the standard for intumescent coatings fire protection, NPC’s jackets offer a flexible, removable alternative — ideal for plants that require easy access, repeat maintenance, or reconfiguration.
Why ProSol™ PFP Outperforms Intumescent Coating Systems?
Proven Chemical Resistance
ProSol™ Jackets maintain their integrity when exposed to harsh industrial environments. They are unaffected by common chemicals such as:
Kerosene
Diesel fuel
General acids
Jet fuels
By comparison, many traditional coatings can degrade over time when exposed to these agents, reducing their protective performance and reliability.
Designed for New and Existing Equipment
Whether applied to new systems or retrofitted into existing infrastructure, ProSol™ Jackets offer full adaptability:
Custom-designed using advanced 3D scanning and modeling and CAD software.
No disassembly, surface prep, or offsite handling required
Quick, efficient installation with minimal disruption
Coating systems require equipment to be shipped to the manufacturer for application and subsequent reassembly, which results in additional cost and extended lead times.
Inspection and Maintenance, Simplified
With ProSol™ Jackets, accessibility is built in:
Jackets can be removed and reinstalled in minutes, without tools
No sanding, patching, or recoating required
Enables direct visual access for inspection and servicing
Coatings are permanent by nature, complicating routine maintenance and increasing turnaround times.
Engineered for Harsh Environments
ProSol™ Jackets are built to endure the realities of industrial operation:
Weather-resistant; will not crack, flake, or delaminate
Ventilated designs reduce the risk of CUI (Corrosion Under Insulation) and CUF (Corrosion Under Fireproofing)
In case of damage, jackets can be quickly removed, repaired, and reinstalled
In contrast, coatings—once damaged—require complete removal and full reapplication.
Lower Total Cost of Ownership
ProSol™ Jackets provide long-term value by minimizing both installation and lifecycle costs:
Lower upfront installation expense
No maintenance-related costs
Reduced downtime during inspection or repair
Coating systems typically involve higher labor costs, application complexity, and maintenance cycles over time.
Certified to Critical Standards
Unlike many intumescent coatings fire protection or epoxy coating systems, ProSol™ Jackets are:
Tested and certified to UL1709, Jet Blast Fire and Overpressure Fire testing by Lloyds, DNV and ABS. This translates into greater compliance, operational safety, and proven performance in high-risk environments.
ProSol™ PFP: Engineered to protect. Designed for the realities of industrial operation
Download Our Brochure of our Removable insulation jackets
NPC’s custom insulation jackets are lightweight, weather-resistant, and durable, ensuring easy installation and removal. Designed for removable insulation jackets, they provide quick access to equipment for maintenance, inspection, and operation, making them a user-friendly solution for critical infrastructure.
We provide high quality custom insulation jackets engineered to meet the toughest industrial standards. Designed for performance, reliability, and ease of use, our PFP jackets are the best solution for protecting your equipment in extreme conditions.
User friendly installation and removal.
Lightweight.
Shorter lead times compared to our competition.
Customized fit and colors.
Maintenance accessible.
Customized to customer's branding.
30-180 minute fire rating.
UL-1709 certified.
Jet blast and hydrocarbon fire certified.
Weather resistant.
This is NPC
Leading Supplier of Certified Passive Fire Protection Solutions in North America
NUTEC Protective Concepts was established in 2021 following the acquisition of Protective Concepts, Inc., which was founded in 1986. Operating as a wholly owned subsidiary of NUTEC Inc., a North Carolina-based manufacturer of high-temperature insulation and fire protection products, NPC has become a leading supplier of certified passive fire protection solutions. We take pride in our ability to offer customized designs and installations for both onshore and offshore applications worldwide. Our commitment to quality is reflected in our collaborative approach with customers, tailoring solutions to meet the most demanding environments. All of our passive fire protection products are fully certified through rigorous fire testing.
